Onsite Machining Archives - Connecting Rod Repair

In Situ Crankshaft Machining | Insitu Crankpin Grinding | Onsite Machining of Crankshaft

It is generally observed that whenever there is a failure of bearing, it causes serious damage to the crankshaft. The crankpin and main journal develop excessive ovality, deep bearing line marks are observed and in some cases, the impact of failure is so high that it leads to depression/cuts on the crankpin. In this situation, crankshaft needs grinding and polishing.

In Situ Crankpin Machining | Onsite Crankshaft Grinding & Polishing Offered by RA Power Solutions:

In case of failure of the crankshaft, RA Power Solutions undertakes in situ crankshaft grinding and polishing. We have a team of experienced technicians and our response time to an emergency breakdown situation is minimum. All our technicians hold valid Indian CDC and can fly to any destination worldwide in the minimum possible time. Technicians can also sail on the vessel and can undertake the repairs.

The crankshaft is repaired with minimum downtime, as there is no requirement of removal of crankshaft from the engine block. We have in situ crankshaft grinding machine available in the range of 35 mm to 700 mm to cater to the emergency breakdown.

**Inspection of Crankpin on Board a Vessel**

**Onsite Inspection of Crankpin Before Polishing & Grinding**

In Situ Crankshaft Grinding & Polishing | Four-Decade of Experience

It is important that after damage and failure of crankshaft, it is thoroughly inspected by an experienced technician, and all the major parameters are recorded. The planning for the repair is done, and the crankshaft is repaired successfully. We possess the latest and calibrated instrumentation to conduct the pre and final inspection of the crankshaft. The crankshaft grinding equipment used for in situ grinding and polishing is of the latest design with minimum vibration. This facilitates us to maintain generally the tolerance after grinding within 10 to 20 microns and a surface finish of less than 0.2 micrometers in terms of RA value. These tolerances are far better than the tolerances specified by the manufacturer.

**In Situ Crankshaft Grinding & Polishing by Crankshaft Grinding Machine**

In Situ Repair of Crankshaft | Reduce Maintenance Cost

The industries and the shipping companies are well aware of exorbitant rates charged by the few selected companies based in Europe for in situ repair of crankshaft. RA Power Solutions have changed this trend worldwide. Our charges are the most reasonable and lowest in the world with international standards. Our in situ crankshaft repair is cost-effective with minimum downtime and avoids costly replacement.

**Crankshaft Grinding by Experienced Technician**

**Crankshaft Grinding Service on Moving Vessel**

Benefits of In Situ Crankshaft Repair by RA Power Solutions

We have in house team of trained and experienced technicians who can be deputed at your site with in situ crankshaft grinding and polishing machine in minimum time.
We extend 24*7 services worldwide with a guarantee.
More than forty years of experience in crankshaft repair has proven us to be leaders in this field.
Excellent analytical ability because of experience and the use of modern instruments can save your crankshaft from rejection.

We recommend inspection by our technician prior to planning any repair procedure. Most reliable company working for leading industries and shipping companies. References can be provided on request.

For any information on onsite machining, insitu crankpin grinding, on site machining services and onsite machining of crankshaft please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

**Portable Insitu Crankshaft Grinding Machine**

**Crankpin After Grinding by RA Power Solutions**

It is generally observed that whenever there is a failure of bearing, it causes serious damage to the crankshaft. The crankpin and main journal develop excessive ovality, deep bearing line marks are observed and in some cases, the impact of failure is so high that it leads to depression/cuts on the crankpin. In this situation, … Continue reading “In Situ Crankshaft Machining | Insitu Crankpin Grinding | Onsite Machining of Crankshaft”

In-Situ Crankshaft Grinding Machine | Onsite Crankshaft Machining | Onsite Crankshaft Grinding & Polishing Machine – RA Power Solutions

Crankshaft is a mechanical and important part of the engine which facilitates to perform a conversion between reciprocating motion and rotational motion. The tolerances of the crankpin and main journal of the crankshaft are generally very close in order to have longer life and continuous satisfactory performance of Crankshaft without any damage. It is important that crankshaft tolerances are always maintained strictly as per original tolerances.

RA Power Solutions design and manufactures insitu crankshaft grinding and polishing machine. The insitu crankshaft machine is of advanced technology which is designed to maintain the crank pin and main journal tolerances in terms of taper, ovality, and surface finish strictly as per the manufacturer’s specifications. There is no need of disassembly /removal of the crankshaft from the entablature. The onsite crankshaft grinding and polishing machine manufactured by RA Power Solutions is available in the range of 35 mm to 700 mm in terms of diameter.

**Onsite Crankshaft Grinding Machine Ready for Dispatch**

**Accessories of Grinding Machine Packed in Steel Box**

The onsite crankshaft grinding machine is light in weight and can be easily taken to the far of places all over the world. The onsite crankshaft grinding and polishing machine has the following features:

Technologically advanced crankshaft machining equipment in comparison to the conventional and old cage type design which is outdated.
Onsite crankshaft grinding and polishing machine does not require any reference of radius fillet for machining of crankpin/main journal of the crankshaft.

**Packing of Crankshaft Grinding Machine is in Process**

Onsite crankshaft grinding and polishing machine frame is made out of titanium steel which is robust and vibrationless.
With our latest onsite crankshaft grinder, machining of crankshaft up to 700 mm diameter can even be done while sailing of the vessel maintaining the close tolerance.
Onsite crankshaft grinding machine capable of maintaining close tolerance within 0.02 mm and with high surface finish fa better then the international standards.
The insitu crankshaft grinding machine manufactured by RA Power solutions can also be used for a cylindrical shaft grinding and polishing and for repair of alternator, rotor shaft, pump shaft, intermediate shaft, mid shaft and turbine shaft.
Insitu crankshaft grinding and polishing equipment is easy to operate and maintain. It does not require any complicated day-to-day maintenance.
We are giving free training to the client’s technicians for operation of this latest onsite crankshaft grinding equipment.

**Accessories Used in Crankshaft Grinding Machine**

The cost of insitu crankshaft machining equipment is low and affordable. Highly recommended for large diesel power plants, shipping companies, and engine repair workshops. Insitu crankshaft grinding equipment is supplied in sturdy steel boxes that can be easily stored and taken from one site to another.

**Training on Operation of Crankshaft Grinding Machine**

We have sold more than 70 crankshaft grinding machines all over the world including South America, UK, Italy, Nigeria, Singapore, Philippines, Iran, Dubai, and various countries.

The author of this blog is Mr. Raj Shahani (Managing Director of Company). He has four decades of experience in the field of high-capacity engine repair and grinding of shaft. He has developed an onsite crankshaft grinding machine to make the grinding process easy and less time-consuming. With the development of grinding equipment, now companies can undertake grinding and repair of any rotary shaft themselves saving a huge amount of money and time.

For information regarding onsite crankshaft grinding & polishing machine, on site machining services, onsite crankshaft machining, contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

**Onsite Grinding of Crankpin by Crankshaft Grinding Machine**

Crankshaft is a mechanical and important part of the engine which facilitates to perform a conversion between reciprocating motion and rotational motion. The tolerances of the crankpin and main journal of the crankshaft are generally very close in order to have longer life and continuous satisfactory performance of Crankshaft without any damage. It is important … Continue reading “In-Situ Crankshaft Grinding Machine | Onsite Crankshaft Machining | Onsite Crankshaft Grinding & Polishing Machine – RA Power Solutions”

Thread Repair Insert | Crack Repair Engine Block Cover | Onsite Machining – RA Power Solutions

RA Power undertakes repair of threads and cracks which get damaged due to accident following are advantage

Threads of various parts like engine block, turbine casing, cam block get damaged due to the stress or accident
Damaged threads are repaired by our engineers onsite without dismantling of the parts
The portable, lightweight special-purpose machines are carried to the site for all the operations required for repair of damaged threads.
New inserts are fitted in the damaged threads, maintaining the same dimensions as of originals. Same size of bolts are used.
In case of cracks observed on the threads hole area, which is common due to accident, it is repaired by the metal lock and metal stitching process.
The repairs of damaged threads by using the insert save the part from rejection and saving to the owners.

Engine Block Repair | Onsite Machining | Crack Repair

Serving the diesel power plants and shipping companies for the last four decades, we observed that in spite of the best maintenance protocols and process followed, accidents do take place. We have the history of repairing seriously damaged engine blocks.

Recently in case of Wartsila Engine Both sides of the engine block got damaged measuring about 600 mm * 500 mm . Even the main journal housings got damaged due to accident. The engine was installed on a barge having 6 units of wartsila 12V32 engines.

Following job was done pertaining to engine block repair:-

The complete engine block was subjected to crack detection by MPI test by level 3 qualified technicians.
Main journal housings of engine block were dimensionally checked for taper and ovality was recorded.
The damage to engine block was so serious that we have no option but to cut off the damaged portion of the engine block.
The new casting piece was manufactured with the similar profile of damaged block of wartsila 12V32 and was given original profile by onsite machining. The piece was assembled by metal stitching and metal locking process.
All the main journal housings were corrected by onsite machining, maintaining the main journal housing bore size strictly as per the engine manufacturer’s limits.

The above engine block repair saved client considerable amount and reduced downtime.

Contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383 for more information regarding engine overhauling, lock and stitch cast iron repair.

RA Power undertakes repair of threads and cracks which get damaged due to accident following are advantage Threads of various parts like engine block, turbine casing, cam block get damaged due to the stress or accident Damaged threads are repaired by our engineers onsite without dismantling of the parts The portable, lightweight special-purpose machines are … Continue reading “Thread Repair Insert | Crack Repair Engine Block Cover | Onsite Machining – RA Power Solutions”