Engines are the most important parts of heavy-duty industrial machinery, ships, and power plants. The connecting rod is one of the most important parts of an engine. It is very important for moving the combustion force from the piston to the crankshaft. Over time, these rods are put under a lot of stress, fatigue, and heat, which causes them to wear out and possibly break.
Rather than replacing connecting rods — which can be expensive and time-consuming — connecting rod reconditioning offers a cost-effective and reliable solution.
At RA Power Solutions, we offer world-class reconditioning services that restore the connecting rod to its original specifications and performance levels.
What Makes Reconditioning Necessary?
During engine operation, the connecting rods face:
- High mechanical stress from piston motion
- Thermal expansion and contraction
- Wear and tear at the small and big end bearings
- Cracks or distortion due to oil starvation or overloading
If these problems aren’t fixed, they could cause serious engine damage, such as a crankshaft failure, a piston seizure, or even a complete engine breakdown. That’s why it’s important to recondition things on time to avoid expensive repairs or replacements.
Detailed Reconditioning Process at RA Power Solutions
1. Initial Cleaning and Visual Inspection
Onsite connecting rod repair are cleaned and inspected for any visible signs of cracks, scoring, discoloration, or deformation.
2. Dimensional Analysis
We check for:
- Ovality or taper in the big and small ends
- Rod length
- Bend and twist
- Bore misalignment
All measurements are compared with OEM tolerances.
3. Crack Detection
Using Non-Destructive Testing (NDT) methods like Magnetic Particle Inspection (MPI), we detect micro-cracks or structural flaws.
4. Big End and Small End Machining
If the big and small end bores are not round, we re-machine or hone them. If the bush on the tiny end is worn out, it is taken out and replaced with a new one that is the right size.
5. Replacement of Worn Components
We replace connecting rod bolts, nuts, and bushings using certified OEM or equivalent parts to ensure integrity under high load.
5. Straightening and Alignment
Using jigs and hydraulic presses, we realign the rod to original specifications, correcting any bend or twist developed during operation.
6. Final Inspection and Quality Control
Every reconditioned rod is tested for:
- Dimensional accuracy
- Surface finish
- Bolt torque
- Structural integrity
Benefits of Choosing RA Power Solutions for Reconditioning
- Cost Saving: Reconditioning is 60–70% cheaper than replacement.
- OEM Precision: We restore parts to manufacturer specs.
- Rapid Turnaround: Save time, especially for critical engines.
- On Site Service: No disassembly or transport delays.
- Experienced Technicians: 45+ years in engine component repair.
- Sustainable Choice: Minimizes industrial waste and promotes part reuse.
Contact us for more information on onsite connecting rod repair, repair of crankshaft at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.
Frequently Asked Questions (FAQs):
Look out for signs like abnormal engine noise, vibration, worn bearing surfaces, or metal particles in oil. An inspection during engine overhauls is highly recommended.
Yes, when done by experts using precision tools and NDT testing, reconditioned rods are as safe and reliable as new ones.
We work on all major makes, including MAN, Wartsila, Caterpillar, MAK, Daihatsu, Yanmar, SKL, Deutz, and more.
Engines are the most important parts of heavy-duty industrial machinery, ships, and power plants. The connecting rod is one of the most important parts of an engine. It is very important for moving the combustion force from the piston to the crankshaft. Over time, these rods are put under a lot of stress, fatigue, and … Continue reading “Connecting Rod Reconditioning – RA Power Solutions”
