Crankshaft Grinding | Crankshaft Repair | Crankpin Grinding – RA Power Solutions

RA Power Solutions having experience of more than four decades has emerged as a leader in providing services for onsite crankshaft grinding, crankshaft repair, crankshaft polishing, and crankpin reconditioning in Asia, the Middle East, South America, Parts of Europe, and many countries all over the world. The technology and process used for crankshaft repair are of the latest design, which ensures that the quality after the crankshaft grinding and repair is maintained strictly as per the engine manufacturer’s specifications and tolerances.

Repair of Crankpin by Portable Crankshaft Grinding Machine on Vessel
Repair of Crankpin by Portable Crankshaft Grinding Machine on Vessel

The combination of the latest design of onsite crankshaft grinding machine possessed by RA Power Solutions and experienced technicians who have collectively repaired more than 10,000 crankshafts gives confidence to our clients for successful repairs of crankshaft once the job is entrusted to RA Power Solutions.

Following are the main abnormalities observed in the crankshaft which require crankshaft repair:

  • Bearing line marks and development of rough surface.
  • Damage of radius fillet, lubricating oil hole due to an accident.
  • Development of taper and ovality beyond the limits specified by the engine manufacturers.
  • Increase in hardness beyond the permissible limit due to overheating.
  • Cracks were observed on crank pins and the main journal.
  • Presence of watermarks and rough surface.

Crankshaft Grinding and Repair process followed by RA Power Solutions:

  • Dimensional inspection of the crankshaft in detail is undertaken by RA Power technicians
  • A hardness check of the damaged CR Pin or main journal of the Crankshaft is conducted.
  • Crack detection by MPI, dye penetrant, or ultrasonic crack detection is done.
  • Visual inspection
Inspection of Crankpin Under Process
Inspection of Crankpin Under Process
Inspection of Crankpin Before Grinding
Inspection of Crankpin Before Grinding

The inspection report in detail is studied by our senior technicians and the necessary planning for onsite repair is done. The onsite crankshaft grinding and polishing is undertaken by RA Power in the shortest possible time.

We also possess portable onsite crankshaft grinding machines which have minimum vibrations. This facilitates us to undertake crankshaft grinding and repair even while the vessel is sailing on the high seas.

Grinding & Polishing of Crankshaft by RA Power Solutions
Grinding & Polishing of Crankshaft by RA Power Solutions

After crankshaft grinding and repair, the final inspection reports are prepared by our technicians and submitted to clients for their records. RA Power also extends services for repair crankshaft, crankshaft refurbishment, engine overhaul and maintenance, metal stitching, rebabbitting of bearings, spares, etc.

Crankpin After Grinding & Polishing
Crankpin After Grinding & Polishing
Crankpin After Grinding on Board a Vessel
Crankpin After Grinding on Board a Vessel

The author is Mr. Raj Shahani Managing Director of RA Power Solutions having experience of almost four decades of working on high-capacity diesel engines, crankshaft, turbines, and rotary equipment.

For more information regarding crankshaft polishing, grinding of crankshaft, onsite inspection of crankshaft, crankshaft grinding and repair, onsite crankshaft grinding and polishing services, and crankpin grinding, please email us at rajshahani@rapowersolutions.com or info@rapowersolutions.com, or call us at +91 9582647131 or +91 9810012383.

RA Power Solutions having experience of more than four decades has emerged as a leader in providing services for onsite crankshaft grinding, crankshaft repair, crankshaft polishing, and crankpin reconditioning in Asia, the Middle East, South America, Parts of Europe, and many countries all over the world. The technology and process used for crankshaft repair are … Continue reading “Crankshaft Grinding | Crankshaft Repair | Crankpin Grinding – RA Power Solutions”

Portable Crankshaft Polishing Machine – RA Power Solutions

 In case of bearing failure or continuous running of the crankshaft, it develops bearing line marks, pitting, or rough surfaces. This requires polishing of the crankshaft, crankpin, and main journal.

A revolutionary onsite portable crankshaft polishing machine has been introduced by RA Power Solutions Pvt. Ltd., which is portable, lightweight, easy to operate, and can be taken to the site. The polishing of the crankshaft and crankpin is possible without removing the crankshaft from the engine block. We manufacture the onsite crankshaft polishing machine for diameters ranging from 50 mm to 700 mm.

The use of a crankshaft polishing machine removes bearing line marks and pitting. It also improves the surface finish as required by the manufacturer.

Crankshaft Polishing Machine Packed in Steel Box
Crankshaft Polishing Machine Packed in Steel Box

We provide free training to customers for a duration of one week. During this time, our team explains and demonstrates the operation and maintenance of the crankshaft polishing machine.

The cost of the machine is kept low, as it is the company’s objective that nobody should spend an exorbitant amount on polishing and grinding the crankshaft anymore, and sending it to the workshop. More than 60 machines are sold all over the world.

Close-Up View of Crankshaft Polishing Machine After Packing
Close-Up View of Crankshaft Polishing Machine After Packing
 
Packing in Progress Insitu Crankshaft Grinding Machine
Packing in Progress Insitu Crankshaft Grinding Machine

Our team developed the crankshaft grinding and polishing machine through consistent and focused R&D. We also conducted field trials under various operating conditions.

The company aims to reduce the cost of repairing crankshafts. It also seeks to eliminate the outdated practice of sending crankshafts to workshops. For more information on crankshaft polisher, crankshaft polisher machine, crankshaft polishing tool, crankshaft polisher for sale, polishing crankshaft journals, crankshaft polishing, crankshaft grinding machine, and crankshaft polishing equipment — contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.comCall: +91 9582647131 / +91 9810012383

FAQs:

1. Can the crankshaft be repaired without removing it from the engine?

Yes, RA Power Solutions designed the in-situ crankshaft polishing machine to operate directly inside the engine block through the inspection window. The process eliminates the need to remove the crankshaft. This approach saves both time and cost.

2. How long does it take to repair a crankpin or main journal?

Typically, technicians complete a full in-situ repair—including inspection, setup, grinding, and final polishing—within 24 to 30 hours. The exact time depends on the extent of the damage.

3. What types of engines can this machine be used on?

The portable crankshaft polishing machine is suitable for marine engines, power plant generators, compressors, diesel locomotives, construction equipment, and mining machinery. It is also ideal for other heavy-duty engines. The machine works effectively for both land-based and shipboard applications.

4. What is the diameter range this machine can handle?

The portable polishing machine can service crankshafts with a diameter range from 35 mm to 700 mm. Custom solutions are available for crankshafts up to 1000 mm in diameter.

5. How precise is the machine in terms of finish and tolerance?

The machine achieves a surface finish as fine as 0.15–0.2 µm Ra and maintains dimensional tolerances within 0.01 to 0.025 mm, meeting or exceeding OEM standards.

 In case of bearing failure or continuous running of the crankshaft, it develops bearing line marks, pitting, or rough surfaces. This requires polishing of the crankshaft, crankpin, and main journal. A revolutionary onsite portable crankshaft polishing machine has been introduced by RA Power Solutions Pvt. Ltd., which is portable, lightweight, easy to operate, and can … Continue reading “Portable Crankshaft Polishing Machine – RA Power Solutions”